1964 Buicks have a pretty large ash tray right under the
radio, in a very visible and convenient spot to look at. After seeing others
make such modifications to this area such as radios and large round gauges, I
was motivated to add some hidden gauges. All parts are slide in, so no damage
was done to the car and the original ash tray could be replaced.
I started with a Supro LED tach and LED triple gauge cluster. They discontinued
these in the 90s, but it was just the look I was wanting. However, when I first
started off, I couldn't get the triple gauge hidden.
I originally had the tach mounted in the ash tray sans its case and the gauges
surface mounted to where the ash tray handle was, and the ash tray handle
mounted to the gauges.
The gauges come apart.
Notice each module has a separate logic board and LED board. In the modified
installation, the logic board were remotely mounted so just the LED driver
boards were mounted in the ash tray.
I removed every individual LED, painted everything but their fronts black so
they wouldn't bleed to each other, and soldered them to the circuit board. The
final design has three more illumination lights at the bottom.
The mask around the LEDs was
printed on a transparency backwards so that the
toner is on the side facing away from the gauges
for an even look.
Here is the completed ashtray unit. The two LED driver boards are at the top and
bottom, with plastic secured to them with double sided tape for insulation. Due
to the tight dimensions of the ash tray opening, a standard case wouldn't work.
They are soldered to the LED circuit board, shown to the right. A DB25 carries
the remote signals from the logic boards to the driver boards.
This is the inside of the logic board enclosure. Once again, a custom plastic
case. The DB25 connects to the ashtray assembly, and the white cable is a
multi-core cable that carries the voltages from the sensors.
Here are the two hooked together. Using gray hook and look adhesive backed
fabric, the gray enclosure was placed in the dash
under the glovebox opening, hidden from view.
Here it is fully illuminated.
The finished product, installed.
Oil Pressure Sender
In 2021 the oil pressure sender had to be replaced.
Over time removing and reinstalling the electrical connection caused the stud to
just spin within the housing and not make contact, resulting in no pressure reading. The Sunpro
name, a registered trademark of Snap-On since 1980, has gone through a number of licensees including Sunpro, Actron, SPX, and
Bosch, so it took some time to locate a replacement sender. The following are
all part numbers for the replacement unit for the 0 to 100 PSI 330240 ohm sender:
SunPro CP7577
Actron SP0F000011
Bosch FST 7577
Left, old sending unit.
Right, new sending unit. New unit was $24 before
tax in 2021 dollars.